From first sample to shipped carton.

Every step is run by our own teams: production units in Alexandria, our China office and Green Point Logistics.

1. 01

   Alexandria · in-house team

   Develop + sample

   Our design and development team turns your concept or tech pack into samples, then into a spec ready for bulk.

   For youOne team takes your style from first sample to bulk production.

   In-house

   Design + sampling

   • In-house design and sampling
   • Custom specification development
   • Performance and sustainable fabrics

2. 02

   Alexandria stock + China office

   Source fabric + trims

   Knit programs start from our own stock. Our China office sources other fabrics and trims, wovens included, and runs QC on them.

   For youSingle-jersey orders from stock can turn in about 30 days.

   500+t

   Cotton + CVC jersey in stock

   + 500 t ready greige stock

   • Dedicated sourcing office in China
   • Fabric and trims sourcing, with QC
   • Organic cotton (OCS) and recycled yarns (GRS)

3. 03

   Alexandria · cutting room

   Cut

   Markers are optimized in CAD to minimize waste, then multi-layer lays are cut on automated cutters, including a Gerber Paragon.

   For youPrecise panels and less fabric waste on every lay.

   6

   Automated cutting machines

   • CAD/CAM marker making
   • Pattern optimization
   • Multi-layer cutting
   • Inspection at every stage

4. 04

   Alexandria · printing facility

   Screen print

   Six automatic screen printers lay down multi-color prints in water-based and plastisol inks. Special effects available.

   For youPrints made to hold up to repeated washing and wear.

   65,000+

   Printed pieces a day

   6 automatic screen printers

   • Multi-color printing
   • Water-based and plastisol inks
   • Special effects

5. 05

   Alexandria · embroidery department

   Embroider

   Computerized multi-head machines stitch logos and complex patterns. We digitize your artwork.

   For youThe same result on the first piece and the last.

   4

   Multi-head embroidery machines

   • Custom design digitization
   • Multi-head capability
   • Wide thread color selection

6. 06

   Alexandria · 10 production units

   Sew

   Trained operators and automatic sewing machines across ten production units. Egypt’s largest flat-seam inventory backs our athletic, underwear and swimwear programs.

   For youRoom for large programs, with capacity of 100,000 units a day.

   3,500

   Sewing machines

   2,300 Three Stars1,200 Golden Stars

   • Automatic sewing machines
   • Flat-seam for activewear, underwear and swim
   • Activewear, casualwear, uniforms, underwear

7. 07

   Alexandria · on the line + at the end

   Inspect

   In-line checks during production, then a final inspection against your specification, under an ISO 9001 quality system.

   For youEvery order is checked against your spec before it is packed.

   AQL

   Sampling standards

   ISO 9001 quality system

   • In-line quality checks
   • Final inspection
   • Customer specification compliance
   • Continuous improvement

8. 08

   Alexandria · finishing + warehouse

   Finish + pack

   Pressed, folded, labeled, tagged and poly-bagged to your specification. Flat-pack, garment-on-hanger or custom packing.

   For youPacked to your retailer’s requirements, ready for export.

   100,000

   Units a day, group capacity

   24/7 capability

   • Pressing and final inspection
   • Labeling and tagging
   • Flat-pack, GOH or custom packing
   • Warehousing for finished goods

9. 09

   Green Point Logistics · our logistics arm

   Ship

   Green Point Logistics runs customs and freight from Alexandria, by air, sea or land, to 40+ countries.

   For youDuty-free entry and short transit keep your landed cost down.

   0%

   Duty into the US, EU and GCC

   ≈1 wk to most of Europe · ≈3 wk to major US ports

   • US: QIZ
   • EU: Euro 1
   • GCC: GAFTA, all six countries
   • Customs and freight within the group